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My RV-8 build
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Date:  1-22-2013
Number of Hours:  1.00
Manual Reference:  Page 7-13
Brief Description:  Right wing tip install #4

It was pretty cold out tonight and the heater kep the garage at a toasty 47 degrees F. The outside temp was -18 degrees celcius (-0.4 degrees F) and a windchill of -27 degrees celcius or a chilly -16.6 degrees F for the folks south of the border....I actually had to plug the car in tonight!

I marked each reinforcement strip and then removed one at a time, removed the blue vinyl, then deburred and replaced back into it's position.

After all 6 pieces were deburred, I pulled out a tapered stone to countersink the rivet holes and the screw holes.

Using the stone, I was able to determine the right depth and then use the white line on the stone from the dust as a reference for all the other holes. Pretty easy and quick.

After the #40 rivets holes were done, I countersunk the screw holes in the same fashion.

Whatever you do, DO NOT use a metal countersinks on the fibreglass as it will dull the blades in no time, and the stone does a nicer and smoother job.

I'll mix a batch of epoxy on Wednesday and give that a shot with the reinforcements strips.

No word yet from Van's, ut the fueslage kit should be shipping in the next day or so. I'll call Barb tomorrow and confirm.
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Reinforcement strips deburred and ready for epoxy.

Reinforcement strips deburred and ready for epoxy.

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Use a tapered stone to countersink fierglass.

Use a tapered stone to countersink fierglass.

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Holes countersunk.

Holes countersunk.

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